Larry Cobb
Member
Vacuum Systems:
Vacuum performance has improved greatly in the last couple of years.
The latest fan innovations from U.S. manufacturers have increased both efficiency and actual AirWatt power.
Modern efficient vac motors should have tapered fans for best performance. You can identify these vac motors easily by looking at the bottom of the fan housing. It will be angled with the center higher than the outer edges. Here is an image of a 5.7" Ametek with the fans in blue:
View attachment 3387
A high performance portable should use this technology.
The highest efficiency extractor vac motor using this technology is the 8.4" LMB5A (Efficency = 45%).
Here is a graph showing the efficiency improvements over a couple of years:
View attachment 3388
We are making a high-performance extractor using two of these vac motors. They require more room, so most extractors must use the 5.7" version of these tapered-fan vac motors (our LMB2A).
http://www.cobbcarpet.com/zen/index...earch_in_description=1&keyword=lmb2a+or+lmb5a
Now we can discuss Series vs. Parallel.
With 2-stage vacs that typically have 80 to 100 in. of H2O lift,
they MUST be used in series to develop adequate lift @ the wand.
View attachment 3391
The vertical line orifice is typical of a 12" wand on wet carpet.
With 3-stage vacs that typically have 135 to 145 in. of H2O lift,
you have more latitude. They will perform well in Series or Parallel.
Plumbing of high performance vacs should ideally be 2" diameter to the recovery tank. Some portables have 2" standpipes in the recovery tank (look for these).
One last caveat is to avoid the Chinese vac motors, which are low cost and short life.
Pump Systems
The PumpTec #206 pump with DC motor was a good choice last year. Now, we utilize the new Cat 1XL pump with the strong Ametek DC motor. Ideally, you need ~1.5 GPM spraying @ 300 PSI to get good flushing and extraction of a carpet. (Both of these systems are called 500 PSI systems, but while spraying, you generally only get about 60% of max pressure)
Now a word about grout cleaning pump systems. They are usually designed to deliver 1000 PSI @ ~2GPM. This is fine for grout cleaning, but when used for carpet cleaning, the pump will overheat, and burn plunger seals prematurely. Dual function extractors are difficult to design for this reason.
Wand Design
This is similar to TM design guidelines. Larger angled jets to flow more water and perform better extraction. Teflon glides to aid productivity. Head design is paramount for peak performance and favors a cast metal design with high-flow design (Ti or Bentley).
A 14" wand demands a minimum of two 3-stage tapered-fan vac motors.
Larry
Vacuum performance has improved greatly in the last couple of years.
The latest fan innovations from U.S. manufacturers have increased both efficiency and actual AirWatt power.
Modern efficient vac motors should have tapered fans for best performance. You can identify these vac motors easily by looking at the bottom of the fan housing. It will be angled with the center higher than the outer edges. Here is an image of a 5.7" Ametek with the fans in blue:
View attachment 3387
A high performance portable should use this technology.
The highest efficiency extractor vac motor using this technology is the 8.4" LMB5A (Efficency = 45%).
Here is a graph showing the efficiency improvements over a couple of years:
View attachment 3388
We are making a high-performance extractor using two of these vac motors. They require more room, so most extractors must use the 5.7" version of these tapered-fan vac motors (our LMB2A).
http://www.cobbcarpet.com/zen/index...earch_in_description=1&keyword=lmb2a+or+lmb5a
Now we can discuss Series vs. Parallel.
With 2-stage vacs that typically have 80 to 100 in. of H2O lift,
they MUST be used in series to develop adequate lift @ the wand.
View attachment 3391
The vertical line orifice is typical of a 12" wand on wet carpet.
With 3-stage vacs that typically have 135 to 145 in. of H2O lift,
you have more latitude. They will perform well in Series or Parallel.
Plumbing of high performance vacs should ideally be 2" diameter to the recovery tank. Some portables have 2" standpipes in the recovery tank (look for these).
One last caveat is to avoid the Chinese vac motors, which are low cost and short life.
Pump Systems
The PumpTec #206 pump with DC motor was a good choice last year. Now, we utilize the new Cat 1XL pump with the strong Ametek DC motor. Ideally, you need ~1.5 GPM spraying @ 300 PSI to get good flushing and extraction of a carpet. (Both of these systems are called 500 PSI systems, but while spraying, you generally only get about 60% of max pressure)
Now a word about grout cleaning pump systems. They are usually designed to deliver 1000 PSI @ ~2GPM. This is fine for grout cleaning, but when used for carpet cleaning, the pump will overheat, and burn plunger seals prematurely. Dual function extractors are difficult to design for this reason.
Wand Design
This is similar to TM design guidelines. Larger angled jets to flow more water and perform better extraction. Teflon glides to aid productivity. Head design is paramount for peak performance and favors a cast metal design with high-flow design (Ti or Bentley).
A 14" wand demands a minimum of two 3-stage tapered-fan vac motors.
Larry
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