You can't beat the reliability of a direct drive unit. Basically the "only" maintenance is that of the vehicle (although you are essentially putting on 3 times the the mileage on your engine drive system as the odometer shows) the cleaning machine components can really last decades, except for pump parts and hoses and the drive shaft. I still can't get rid of my 1987 White Magic pro 1200 with 17000 hours on it. But there are other factors to consider. I found this post by an excellent writer Dbradley from Minnesota on the Carpet Cleaners Network which I shall steal and post here: "15 yrs in the business I don't think 1 truck mount is Quote"The Best" they all have pros and cons and here's a couple.
Direct drive units vs slide in units may offer a substantial convenience factor as well as some sense of idiot proofing for the operator in that in the van you do not have another (small) engine which only can be serviced by a small engine dealer. The direct drive concept also does not heat the inside of the drivers compartment to 300+ fahrenheit thus causing a layering effect to guarantee heat stroke. As if carpet steam cleaning indoors isn't already hot enough! Carbon monoxide poisoning is another deadly disadvantage to slide in units. I place co2 detectors in the vans and they always display lethal dose levels in the van. As you go from job to job we need to cool our bodies down and if the windows are rolled up running an A/C we are literally poisoning ourselves to death. if choosing a slide in, do yourself a favor and go to a truck body utility company and buy a $300.00 hole-less bulkhead (that's the metal safety cage we see behind the drivers seat in utility cargo vans) and seal all edges with sealer making it 100% airtight. Spray rubber or rhino or even better, spray foam will remove years of unhealthy exposures.
Co2 is a poisonous gas that cumulatively absorbs into the human body. It permanently attaches itself to the red blood cells and never detaches until it kills the red blood cell. Think of it as a bus with passengers that never get off. The human body takes a minimum of 2 weeks to begin replacing the dead blood cells that's why the word "Poisoning" is so appropriate.
An average 20hp slide in unit will produce 2-4 times more hydrocarbons than a van's V8 engine because the auto pollution industry is regulated.
Do yourself another favor. Go to an RV center and buy a campers ceiling fan. Cut a hole in the roof, install it and wire the system to your machine. a 14" square fan produces 1,000 cubic feet per minute! Costs about $150.00-$200.00.
Also, have an exhaust shop cut a hole in the floor of the van and make a curved exhaust tube carrying the exhaust down under the van and out the other side.
Now lets compare Direct drive units to one another.
Pro chem: The only pro-chem d/d I've ever seen is a unit where they employ a hydraulic pump under the hood which pumps fluid to a hydraulic motor which spins the blower. I don't like the design at all because if you ever have a problem you have to learn all about hydraulic repairs and good luck finding anybody to service it.
Hydra master d/d units offer a much simpler approach to transmitting power from the van's engine to the machine. They install a protected drive shaft with U joints thou the van's doghouse, across the top of the motor, an electric clutch assembly much like a car's A/C electric clutch then engages or disengages the system when needed. I know of a large franchise in my area that has 42 of these units and on an average retires these units with 278,000 miles on the odometer (Chev) 5.7liter and about 10,000 hours on the actual equipment, thus the engine (factoring in engine run time for the machine) has an additional 250,000 miles in wear.
also, only 2 full time mechanics keeps all 42 vans running!!!wwooww!!
Butler, white magic and clean co use a similar design except that the machine's drive shaft is separately belted from the van.
Hydramaster uses the van's serpentine belt whereas the other 3 bolt a double drive belt pulley to the flywheel. This design can handle more torque and power larger blowers and extend the life of the belts overall however changing belts is not a complicated process anyhow.
Hydramaster seems to have a lot more distribution so if something breaks you probably will be up and running again much sooner with
Hydramaster than the other three.
Butler has no distributors or authorized service centers at all. You have to buy everything from to Ohio weather you like it or not and you also might be the one installing the parts. Just what you always wanted- carpet cleaner by day, part time mechanic at night. Your mechanical inclination should play a major role in this decision.
The White magic and clean co systems have the same problem, no local parts. If you order spare parts and store them on the shelf, the warranty starts the day you buy the part and could be expired the day you install it. Hopefully it's not defective! Hydra master is supported in nearly every major city in the us. At times, I've see the other three's sales reps offering local distributors a sales territory but for some reason they always stick with Hydra master.
Slide in units compared.
Rather than who makes what in the slide in sector, one should really look at the engineering concepts behind their design. Some are an actual nightmare ,such in fact, their unreliability may cost you your business success!
The basic design in a slide in unit goes like this: First, an industrial small engine between 16 and 36 hp mounts to a frame and is somehow connected to a blower either thou belts ore some type of engine coupler. The engine could be liquid cooled, air cooled, flat head or overhead valve. the most commonly used engines are Honda, Briggs & (Vanguard), and Kohler. Onan stopped most of their production. Sutorbilt VS Roots blowers are about the same, last 4,000-10,000 hrs if greased regularly. the biggest concern I had with slide in technology was that all the major componentry was rock solid reliable, parts and service were available absolutely everywhere! AND I wanted endless nuclear heat.
The basic design in water heating goes like this:First, cold water is pumped into the machine and stored in a small 2gal reservoir. The high pressure solution pump preheats the water in the reservoir by drawing about 5 gal per min from the reservoir, circulating thru a series of heat exchangers and then back to the begining resiorvor. When the cleaning technician depresses the lever on the cleaning wand, half the water then goes to the wand while the other half goes back to the beginning reservoir. The heat exchangers typically will create about a 20 degree temp rise each time the water passes the exchangers so a restriction is placed on the system restricting some of the flow back to the reservoir at times. the water in the reservoir can never exceed 160F or the water in the pump head will expand into an air pocket and airlock the pump head because while water boils at 212F atmospheric pressure, the inside pump head is under major vacuum and under vacuum, water boils at 162F.
Once this happens a domino effect of problems begins. First, you no longer have water circulating the system so the water in the heat exchangers continue to get hotter and hotter which isn't good. Second, the pump head is being run dry which can damage the seals and pump causing major expense. Cat pump has a ceramic plunger type pump (3CP and 5CP) and a "Hot and Dry" seal kit which impregnates Teflon and rubber together in the seals and can withstand the highest temperatures possible as well as being run dry for up to an hour total while sustaining only minor damage to the seals If the operator stops cleaning for too long, the system tries to reserve preheated water throughout the system. Eventually when it has no place else to put the preheated reserve water, a high temp safety valve begins to bleed off or dump the hot water into the recovery waste tank allthewhile drawing in fresh cold water to cool a machine that otherwise would overheat. Now if the incoming cold water supply is exhausted, then the machines heat exchangers will have no choice but to begin overheating until another safety switch called a 240F kill switch terminates the engine's ignition and shuts the machine off. This system usually also requires that the recovery tank has a automatic pump out system because weather you are cleaning or not, the waste tank is always filling either because either you're cleaning or it's dumping.
. By the way, none of these problems can ever occur in the direct drive system.
Ideally, If you're buying new and have any choice in picking components, this is what I've experienced. Engines:Try to pick a machine where a replacement engine can be purchased at Northern Tool. They always have hundreds in stock, even when the manufacture is out of production.
Flat head engine design is 50yrs outdated, poor emissions, easily overheats and is coming under EPA regulations and will be banned for emissions problems within 3-5 years so if you ever blow up or wear out your engine, usually 1,500 - 3,000 hrs you will have to re fabricate your machine or sell it for scrap. Honda 24hp outlasts anything I've seen made, my brother is a city maintenance worker and they have over 250 machines like riding lawnmowers etc and he says Honda's run forever whereas everything else blows up every 2-3 years. Honda parts are sold and serviced almost everywhere. A 24hp Honda Best engine made, retails for about $1,100 whereas a smaller 18-20 hp engine of all the others sells for about $1,800! Honda offers twice the engine at half the price!
Heat exchange: As you can see, the heat exchange concept has a multitude of dimensions that ultimately determine reliability. If everything is not perfect, the machine will self destruct in an instant. Comparing Pro chem VS Hydra master on this note, Pro chem invented and perfected the slide in heat exchange technology in the 70's and 80's. Hydra master tried to develop their own version in the mid 90's and it was a complete disaster. The crossfire 4.2 was known for never going more than a month or two without thru a weird set of circumstances completely in a domino's effect, completely self destruct. I had two major fires with the machine, I logged $8,000 in parts and 400 hours repairing the machine in 1 year. The machine had less than 1,000 hours on it. Eventually, it got stolen and I really didn't even care enough to do any thing about it. I later purchased a pro chem 4.0 which also got stolen but I never had to do anything short of routine maintenance in 3 years with 4,000 hours logged.
Slide ins, go pro chem., Direct drive, go Hydra master.
Last step chemical injection is a pain too. The flow meter will change everytime you change your water volume. Water volume changes automaticly when you switch from a hydroforce to a wand , then to a stair tool, then the upholstry tool. even the length of hose or the pressure fluctuations that come with water temp heat spikes, etc.
Common people, what do you think? Let's hear some replies !!!"